Photos of Sponge Iron Rotary Kiln
Technical Parameter of Sponge Iron Rotary Kiln
| Category | Model | Cylinder diameter (mm) |
cylinder length (mm) |
Incli-nation |
Yield (t/h) |
Rotation speed (r/m) |
Power (kw) |
Weight (t) |
Straight rotary |
YZ1225 | 1200 | 2500 | 3 | 22 | 34 | ||
| YZ1632 | 1600 | 3200 | 3.5 | 15 | 46.82 | |||
| YZ1828 | 1800 | 2800 | 4 | 30 | 59.39 | |||
| YZ1845 | 1800 | 4500 | 4.5 | 30 | 80 | |||
| YZ1636 | 1600 | 36000 | 4 | 1.2~1.9 | 0.26 ~2.61 |
22 | 51.023 | |
| YZ1939 | 1900 | 39000 | 4 | 1.6~3.4 | 0.3 1~2.82 |
37 | 70.704 | |
| YZ2044 | 2000 | 44000 | 3.5 | 2.4~4 | 0.22 ~2.26 |
37 | 97.135 | |
| YZ2245 | 2200 | 4500 | 3.5 | 3.2~5.3 | 0.23 ~2.25 |
45 | 125.462 | |
| YZ2550 | 2500 | 50000 | 3.5 | 6.2~7.4 | 0.68 ~1.45 |
55 | 179.606 | |
| YZ2555 | 2500 | 55000 | 3 | 7.3~9.8 | 0.79 ~2.38 |
55 | 191.203 | |
| YZ2820 | 2800 | 20000 | 4 | 15~18 | 0.8 ~1.45 |
75 | 186.373 | |
| YZ3028 | 3000 | 28000 | 4 | 18~23 | 0.8 ~1.45 |
75 | 180.737 | |
| YZ3060 | 3000 | 60000 | 3.5 | 16~20 | 0.49 ~2.41 |
90 | 272.510 | |
| YZ3226 | 3200 | 26000 | 4 | 22~27 | 0.8 ~1.45 |
90 | 185.107 | |
| YZ3255 | 3200 | 55000 | 3.5 | 17~23 | 0.1 ~1.52 |
75 | 271.673 | |
| YZ3529 | 3500 | 29000 | 4 | 28~40 | 0.16 ~1.38 |
110 | 238.031 | |
| YZ3560 | 3500 | 60000 | 3.5 | 28~40 | 0.65 ~2.25 |
125 | 347.872 | |
| YZ4030 | 4000 | 30000 | 4 | 52~70 | 0.38 ~3.52 |
160 | 415.103 | |
| YZ4060 | 4000 | 60000 | 3.5 | 55`78 | 0.38 ~3.52 |
315 | 514.223 | |
| YZ4262 | 4200 | 62000 | 3.5 | 80~105 | 0.38 ~3.52 |
315 | 541.615 | |
| YZ4565 | 4500 | 65000 | 3.5 | 110~140 | 0.38 ~3.52 |
420 | 609.526 | |
| YZ4772 | 4700 | 72000 | 3.5 | 150~190 | 0.38 ~3.52 |
550 | 795.325 | |
Diameter type |
YB1626 | 1600/1400 | 26000 | 4 | 0.7~1.1 | 0.41 ~3.85 |
18.5 | 38.621 |
| YB1939 | 1900/1600 | 39000 | 4 | 2.2~2.7 | 0.27 ~2.58 |
22 | 60.841 | |
| YB2245 | 2200/2000 | 45000 | 3.5 | 2.5~3.5 | 0.2 5~2.28 |
30 | 88632 | |
| YB2545 | 2500/2200 | 45000 | 3.5 | 4.5~6.2 | 0.25 ~2.18 |
45 | 102.367 | |
| YB2845 | 2800/2500 | 45000 | 3.5 | 7.5~10 | 0.68 ~1.45 |
55 | 192.622 | |
| YB3560 | 3500/3000 | 60000 | 3.5 | 23`32 | 0.65 ~2.28 |
125 | 310.263 |
Operation principle and Application of Sponge Iron Rotary Kiln
The rotary kiln used to produce sponge iron is mainly used for heating and calcining various mineral materials in metallurgy, construction, and ores etc, such as ceramsite sand, bauxite, limestone, cement, metal magnesium, alumina, hydroxide alumina, flyash , high aluminum refractory materials etc .
♦ Sponge iron Rotary kiln is mainly used for calcining hematite or limonite, to improve the grade of Fe% , the maximun grade is 99%.
♦ Sponge iron also called Metallurgy chemical kiln is mainly used for lean iron ore magnetized roasting in steel plants of metallurgical industry, chromium and nickel iron ore oxidizing roasting, bauxite roasting in refractory plants, chamotte and aluminum hydroxide roasting in aluminium factory, and chrome ore roasting in chemical plant.
♦ Sponge iron also can used for roasting active lime and light burned dolomite for steel plants and ferroalloy works.
The Sponge iron rotary kiln working process is made up of gas flow, fuel burning, heat transfer, and material movement etc.
The Sponge iron rotary kiln is to make the fuel fully burning, the heat from which can be effectively pass to materials, so that material can produce series of physical and chemical changes after receiving the heat, finally forming finished product chamotte.
Structure Features of Sponge Iron Rotary Kiln
The sponge iron rotary kiln is composed of cylinder, supporting device, supporting device with catch wheel, transmission device, active kiln head, sealing device, burning device and feeding device and kiln head combustion equipment etc.
The sponge iron rotary kiln is a circular cylinder, which is obliquely installed on several pairs of tugs. After the motor decelerating, the cylinder revolves around by the small gear driving big gear.
♦Our sponge iron rotary kiln adopts:
1. the most advanced hydraulic catch wheel
2. high precision of measurement piston pump
3. flow speed control valve
4. contact graphite block sealing device
♦ In order to improve automation performance,sponge iron rotary kiln head adopts:
1. industrial TV watching fire
2. analog fluorescent screen for process flow
3. calcination zone adopts the infrared scanner, directly reflecting the calcination situation in computer .
All these new technology has a strong intuitive sense in use, easy to operate. Reliable and stable thermal condition improves the operation rate of the equipment.
Compared with the same specification of equipment, the operation rate increases by 10%, the yield increases by 5%-10%, and the heat consumption decreases by 15%.
Why choose us
1. We Are Factory with 3 Big Production Bases ( NOT Dealer )
All machineries from Winnermac Mining Machinery Manufactory are made by ourselves, with lower price, good quality.
2. Full and perfect service
♥.Pre-sale services: enthusiasm
We provide you with the prophase plan, process flow design
and manufacturer equipment according to your special demand.
♥.Sale services: servant
Send technicians to the jobsite for guiding the installation and adjustment,
training operators and finishing the check and accept together with you
♥.After-sale services: faithfulness
To establish long term friendship, we will regularly pay return visit to customers.
3. Product Delivery
We have developed long and good relationship with many shipping agents. Ocean freight partners are: APL, COSCO, OOCL, CSCL, MSC, etc.
4. If you are new for this business, we will help you
Many thanks for your trust; we can provide you with design scheme for complete production lines, spot inspection and operator training according to your demand.
Over 26 years experience in this field
belt conveyor,bucket elevator,screw conveyor,vibrating feeder,vibrating screen,rotary screen,etc.